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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂工藝儀器(qi)系列作品(pin)

熱噴(pen)塑機(ji)器設備(噴(pen)鋅機(ji),噴(pen)鋁(lv)機(ji),噴(pen)鋅鋁(lv)不銹鋼機(ji))系列產品

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱噴(pen)砂款(kuan)型期間:以(yi)兩種供暖系(xi)統將(jiang)噴(pen)砂物(wu)料(電(dian)子線或粉材(cai))熱處(chu)理加熱,加熱的物(wu)料造(zao)(zao)成(cheng)熔融(rong)或半熔融(rong)環境的顆粒,以(yi)下顆粒以(yi)壓縮成(cheng)冷空氣為發動機以(yi)需的車速沖(chong)擊試驗并成(cheng)型沉(chen)積(ji)在基軀干上邊,造(zao)(zao)成(cheng)具(ju)備(bei)需特(te)質的噴(pen)砂層。

·以保證供熱系統的(de)(de)各個,可(ke)可(ke)分助燃物(wu)(wu)(wu)法和(he)電(dian)(dian)(dian)(dian)(dian)加(jia)熱法。一是(shi)涉及到助燃物(wu)(wu)(wu)藍色火花噴(pen)塑(su)、爆(bao)炸(zha)事故噴(pen)塑(su)及高速(su)路藍色火花噴(pen)塑(su)(HVOF);交給還(huan)包(bao)括(kuo)弧光靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)末(mo)噴(pen)漆及等化合(he)物(wu)(wu)(wu)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)末(mo)噴(pen)漆(又分臥式(shi)儲罐等化合(he)物(wu)(wu)(wu)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)末(mo)噴(pen)漆與水穩等化合(he)物(wu)(wu)(wu)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)末(mo)噴(pen)漆)。靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)末(mo)噴(pen)漆藝對(dui)涂膜產生重點印象的(de)(de)是(shi)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)靜(jing)(jing)(jing)電(dian)(dian)(dian)(dian)(dian)粉(fen)末(mo)噴(pen)漆體(ti)溫(wen)(wen)(從緊的(de)(de)說,是(shi)溶(rong)滴影響基軀干部面時的(de)(de)體(ti)溫(wen)(wen))和(he)溶(rong)滴影響面上的(de)(de)加(jia)速(su)度(du)。

·斯(si)特爾熱靜(jing)電(dian)(dian)(dian)涂(tu)裝(zhuang)工(gong)(gong)藝系統(tong)軟(ruan)件主耍用(yong)作電(dian)(dian)(dian)力塔、燈桿、紐(niu)帶、水閘們、集裝(zhuang)箱船等(deng)(deng)組成(cheng)件大(da)占地常態化防污及制紙烘(hong)缸、印(yin)刷類(lei)輥(gun)、曲(qu)軸(zhou)等(deng)(deng)類(lei)件的外壁(bi)磨壞的靜(jing)電(dian)(dian)(dian)涂(tu)裝(zhuang)工(gong)(gong)藝消除,還可用(yong)作電(dian)(dian)(dian)感、電(dian)(dian)(dian)瓷相關行業的探(tan)針靜(jing)電(dian)(dian)(dian)涂(tu)裝(zhuang)工(gong)(gong)藝等(deng)(deng)。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鋁層用(yong)途(tu) Coating function

基本原則加(jia)拿大F.N.LONGO對熱靜(jing)電粉末噴涂金屬(shu)涂覆的歸類的辦(ban)法,金屬(shu)涂覆按的功能可可分成:

1、耐(nai)磨(mo)(mo)涂(tu)覆(fu)(fu)損涂(tu)覆(fu)(fu)。屬于抗黏著剎車盤(pan)磨(mo)(mo)花、表層乏(fa)力剎車盤(pan)磨(mo)(mo)花涂(tu)覆(fu)(fu)和(he)耐(nai)沖(chong)濁涂(tu)覆(fu)(fu)。這里(li)面很(hen)原因以及(ji)抗低溫(<538C)剎車盤(pan)磨(mo)(mo)損和(he)抗高溫天氣(538~843C)磨(mo)(mo)花涂(tu)膜之(zhi)分。

2、耐溫清(qing)除自由基物(wu)鍍層(ceng)。這種鍍層(ceng)涉(she)及炎熱時(shi)候(hou)(其(qi)中(zhong)的(de)有氧化(hua)物(wu)物(wu)歡(huan)樂氣(qi)氛、浸(jin)蝕性混合氣(qi)體、高出(chu)843℃的(de)沖蝕及熱障)和(he)熔(rong)(rong)融(rong)金屬具體步驟(進來有熔(rong)(rong)融(rong)鋅、熔(rong)(rong)融(rong)鋁、熔(rong)(rong)融(rong)鐵(tie)和(he)鋼、熔(rong)(rong)融(rong)銅)所(suo)采用(yong)的(de)涂膜。

3、抗(kang)空(kong)氣和浸(jin)(jin)(jin)(jin)漬浸(jin)(jin)(jin)(jin)蝕(shi)(shi)涂覆。空(kong)氣浸(jin)(jin)(jin)(jin)蝕(shi)(shi)包擴工(gong)業環(huan)(huan)境、鹽性(xing)環(huan)(huan)境、田野環(huan)(huan)境等從(cong)而(er)構(gou)(gou)成的(de)浸(jin)(jin)(jin)(jin)蝕(shi)(shi);浸(jin)(jin)(jin)(jin)漬浸(jin)(jin)(jin)(jin)蝕(shi)(shi)包擴常(chang)(chang)飲(yin)惠(hui)陽(yang)(yang)惠(hui)陽(yang)(yang)、非常(chang)(chang)飲(yin)惠(hui)陽(yang)(yang)惠(hui)陽(yang)(yang)、熱(re)惠(hui)陽(yang)(yang)惠(hui)陽(yang)(yang)、氯(lv)化鈉、無機化學和食品飲(yin)料生產加工(gong)等從(cong)而(er)構(gou)(gou)成的(de)浸(jin)(jin)(jin)(jin)蝕(shi)(shi)。

4、電(dian)導和電(dian)阻值(zhi)(zhi)值(zhi)(zhi)鋁層。宜種鋁層用(yong)來電(dian)導、電(dian)阻值(zhi)(zhi)值(zhi)(zhi)和屏蔽了。

5、恢(hui)復功能長(chang)度表層(ceng)。這表層(ceng)用在鐵基(可(ke)切割與可(ke)銑削的碳(tan)素鋼鋼和耐蝕鋼)和稀有金(jin)屬件金(jin)屬件(鎳(nie)、鈷、銅、鋁、鈦及她們的碳(tan)素鋼)所制(zhi)品。

6、機械裝備部件(jian)油隙保持(chi)涂(tu)覆(fu)。此種(zhong)涂(tu)覆(fu)可磨。

7、耐生(sheng)物(wu)上(shang)的灼(zhuo)傷表層。生(sheng)物(wu)上(shang)的灼(zhuo)傷例(li)如各(ge)式酸(suan)、堿、鹽,各(ge)式硅(gui)酸(suan)物(wu)和(he)各(ge)式無機生(sheng)物(wu)上(shang)的物(wu)質的灼(zhuo)傷。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

涂裝生產(chan)設備產(chan)品系列

食品共(gong)同點 Product features

高(gao)速(su)(su)的的電(dian)(dian)(dian)孤(gu)靜電(dian)(dian)(dian)粉末噴(pen)涂工(gong)藝(yi)(yi)機不是(shi)我工(gong)司研究(jiu)激(ji)發(fa)的的一種的產(chan)品。它是(shi)以電(dian)(dian)(dian)形成電(dian)(dian)(dian)孤(gu)為熱媒(mei),將(jiang)復合(he)絲融(rong)化,以壓解熱空(kong)氣(qi)實施(shi)做霧化及空(kong)氣(qi)冷卻(que),將(jiang)需靜電(dian)(dian)(dian)粉末噴(pen)涂工(gong)藝(yi)(yi)用復合(he)絲吹成微細小粒(li),高(gao)速(su)(su)的的噴(pen)向由預(yu)處置(zhi)鋼(gang)件接觸面,領取良(liang)好(hao)涂覆。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

選(xuan)用標(biao)準 Applicable scope

1. 電力(li)塔、關(guan)鍵點(dian)、水道(dao)閘、船(chuan)泊(bo)等(deng)鋼結(jie)構設計(ji)類型噴鋅噴鋁(lv)防腐施工(gong)。

2. 印染(ran)烘缸(gang)、印刷版輥、曲軸等工件(jian)外(wai)觀外(wai)觀磨(mo)壞的噴砂修(xiu)整。

3. 電(dian)容(電(dian)容器)、電(dian)瓷制(zhi)造行業的電(dian)極片靜電(dian)粉末噴涂(tu)等(deng)。

4. 熱水(shui)鍋爐四管(guan)、制粉控制系(xi)統(壓縮機(ji)葉(xie)片及(ji)蝸殼)、輥筒、烘缸、軸(zhou)類、硅(gui)膠模具等防磨防腐施工噴漆層(ceng)。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

產品規格(ge)型(xing)號Model

STR-400

STR-400A

STR-250-D

發(fa)送(song)額定電壓Input voltage

3相AC380V、50Hz

載(zai)荷系數輸(shu)(shu)出(chu)的輸(shu)(shu)出(chu)Rated output power

18kw

13kw

7kw

額定電(dian)流大(da)小(xiao)Rated current

400A

300A

250A

輸出(chu)的端電壓Output voltage

21~45V

18~42V

14~36V

 

電流率(lv)Load rate

60%

直流電壓上下調整級數(shu)Voltage regulation series

粗、細調各3檔、共9檔

外表的(de)尺寸Envelop dimensions

600×460×850

凈重Weight

215kg

195kg

140kg

絕緣層等(deng)級(ji)保護(hu)Insulation class

E

 

大部分技術(shu)應用(yong)參(can)數設置 Main technical parameters

噴砂材料

Spray materials

電子線內直徑

Wire diameter(mm)

較常用任務電流大小

Common working current(A)

滿載線電壓

load voltage(V)

采用熱空氣帽管徑

Choose air hat caliber(mm)

噴砂的效率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

銅(tong)線Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹鋼(gang)圓管線Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫鎳鋼絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)專用(yong)機(ji)器由公(gong)路電(dian)弧放電(dian)焊接(jie)噴(pen)槍、電(dian)弧放電(dian)焊接(jie)粉末噴(pen)涂電(dian)源模塊構(gou)造。另(ling)需(xu)設施專用(yong)機(ji)器:暖空氣(qi)中壓縮成(cheng)機(ji)、暖空氣(qi)中濾芯(xin)、放絲盤架(jia)。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

空氣當中壓強

Air pressure

錄入交流電源

Input power

所在工作功率

Output power

輸出電壓值負載(zai)電壓值

Load voltage output

交流電源質量

Power weight

校準電阻值

Adjusting voltage

>0.5Mpa

380V(三相電源)50HZ

16KW

18-44V

178kg

0-24V

 

運(yun)用一體式(shi)式(shi)電機控(kong)制氣、電轉換開(kai)關(guan),操作(zuo)流程更簡便,可達到長距離登(deng)高使用。

塑料顆(ke)粒著(zhu)陸(lu)訪問速(su)度(du)達420m/s這(zhe)。

支承氣體流動車速達600m/s。

涂膜堆積率以上75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍凈重

Gun weight

環境壓力值

Air pressure

自然空氣所耗量

Air consumption

送絲引力場

Send silk gravity

調壓比率

Speed range

填寫電壓降

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速變頻調速

≤24V(直流電)

 

噴砂機器(qi)設備系列產(chan)品

1、弧光噴(pen)涂(tu)工藝機主耍應用于鋼(gang)構成的(de)大大小抗腐蝕及摩擦或工作疏漏的(de)部件(jian)從表面(mian)牙齒修復和提純濾波電(dian)容導電(dian)金屬涂(tu)層等。

2、通常靜電(dian)粉(fen)末噴涂裝修材料:鋅、鋁等(deng)。

3、按照(zhao)有(you)所不同工況(kuang)法前提的制作需要,該焊弧噴(pen)槍(qiang)可做出(chu)固定在(zai)銑床上對技巧(qiao)的大產品工件做出(chu)靜(jing)電(dian)噴(pen)涂。

4、可(ke)(ke)用(yong)拉式電(dian)(dian)弧(hu)放電(dian)(dian)焊接噴槍,推式電(dian)(dian)弧(hu)放電(dian)(dian)焊接噴槍也可(ke)(ke)以用(yong)。

5、該電源適(shi)配器(qi)將噴槍工作(zuo)把(ba)控(kong)好(hao)、送(song)絲調節(jie)、氣物濾油器(qi)集(ji)1身(shen)是很(hen)好(hao)的脈沖噴涂裝主設備(bei)。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

脈沖粉末噴涂:
焊弧電子線靜電粉末靜電噴涂工藝是一個項組合了悍接加工過程的簡便性和輕便性的熱靜電粉末靜電噴涂工藝模式,這方面優質的從外面除理模式實際效果上也能夠 在其他的地方以便于地在使用。并且,焊弧靜電粉末靜電噴涂工藝模式的上料工作能力使之也能夠 夢想地適用于大體積從外面除理環境,諸如大中型施工的鋼構成和大中型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧電子線熱粉末噴漆料將電子線恢復原狀鋁熱反應、霧化吸入,并將液滴壓壓噴射出到軸類面上。該工藝流程運行焊弧預熱,而就不是運行氧-氣體燃料烈焰汽化合金。在這個多線軟件系統里,焊弧增進兩人填裝了需粉末噴漆料材質的電子線反相極頭,電子線的交叉性點隨時地位在縮減新鮮空氣壓壓噴射出頭正前方,當焊弧產生的熱氣鋁熱反應電子線,壓壓噴射出頭將熔融液滴噴灑到軸類面上。機械設備制造給料機器將兩種類型電子線不間斷進入確定焊弧粉末噴漆料和汽化原料的供求。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各式零件防護系統、抗腐蝕的設施。為以防零件接觸面的防氧化,去年大部分來說都適用油柒保護區英文,其抗腐蝕壽命大部分來說在3-5年,以至于要有習慣性性做好修補、清潔,要耗過量人才資源配置。現適用零件接觸面噴砂后噴鋅、再車輛噴漆工藝設備對其進行保護區英文,抗腐蝕壽命led光通量30年之內不需要清潔。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。